Flowcast Metallics Pvt. Ltd.

Company

Our Foundry & Infrastructure

Explore Flowcast Metallics Pvt. Ltd.’s advanced foundry infrastructure, featuring lost foam casting technology, in-house lab testing, and high-quality cast iron and alloy casting capabilities up to 280 kg per piece.

Foundry & Infrastructure

State-of-the-Art Lost Foam Casting Facility in Kolhapur

At Flowcast Metallics Pvt. Ltd., our casting excellence is powered by a modern and fully-equipped Lost Foam Casting foundry designed for high-precision manufacturing. Located in MIDC Shiroli, Kolhapur, our infrastructure supports flexibility, quality, and scalability across various project sizes and industries.

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Flowcast Metallics Warehouse image
Flowcast Metallics Warehouse image

Molding & Pattern Capabilities

  • 3D Vibro Compaction Molding Machine
    Equipped with pre-fill and post-fill sand showering system for accurate and defect-free molds

  • Molding Box Size: 1400mm x 900mm x 1000mm

Melting Facility

  • Induction Furnace: 250KW, 300Kg pot size, fully IGBT-controlled

  • Melting Capacity: Capable of casting weights from 1 Kg to 280 Kg (single piece)

  • Material Range:

    • All grades of Cast Iron

    • Ductile Iron (SG Iron)

    • Alloy Cast Irons including High Chrome & Nickel-based castings

Production Capacity

  • Annual Capacity: 1800 Tons

  • Expandable Up To: 2500 Tons per annum

In-House Testing & Laboratory

Our modern lab ensures every casting meets industry benchmarks with advanced testing tools:

  • Bruker Spectrometer

  • Ametek Portable Pyrometer

  • Carbon–Silicon Analyzer

  • Load Testing Machine

  • Hydro Testing Machine

  • Digital Microscope (MetalSoft)

  • AFS Sand Testing & Moisture Analyzer

  • Pentane Testing Machine

  • UTM Machine

Sand Plant & Quality Control

  • Sand Cooling System: 10 MT/hour

  • Magnetic Separator & Seiver: Maintains consistent AFS values for casting sand

  • Ensures mold strength, thermal stability, and surface finish

Component Capabilities

  • Casting Weight Range: From 1 Kg to 280 Kg

  • Max Component Size: 1200mm x 800mm x 650mm